彩石金属瓦生产线 · Full turnkey forming + stone-coating + curing line — /products/equipment.html
A complete, PLC-controlled line that turns coils of aluminum-zinc steel into finished stone-coated metal roof tiles — forming, cutting, glue spraying, stone coating and infrared curing in one automated flow. As a tile manufacturer ourselves, we supply the same equipment we run, plus installation, commissioning and training so you can start your own tile plant.
We don't just resell machines — we make stone-coated tiles on this exact type of line every day. That means the equipment we supply is proven in real production, and we can train your team on the process, not just the buttons.
The line takes an aluminum-zinc steel coil and returns a packed, stone-coated tile — forming, cutting, base-glue spray, sand coating, curing and top-coat run as one continuous automated flow, so you control quality end to end.
Forming rolls in 45# steel, hydraulic cutting to ±1 mm, a carbon-steel welded frame and rock-wool insulated curing ovens. The parts that wear are the parts we built to last.
A PLC with inverter (variable-speed) control and DELTA touch-screen HMI runs the line; servo-controlled spraying keeps glue and sand even. Fewer skilled operators, more consistent tiles.
We ship, install and commission the line, and train your operators on the whole tile-making process. Standard consumables (sintered color sand, water-based acrylic binder) are specified so you can source them locally or through us.
At the head of the line the aluminum-zinc strip is roll-formed and hydraulically pressed into the tile profile. Gear-driven 45# steel rolls and Ø85 mm shafts hold the shape run after run, while the hydraulic cutter drops each tile to length within ±1 mm.
The mainstream configuration runs ten in-line stations. Exact station count and options are tailored to your target profiles and throughput.
Pays off the Al-Zn steel coil; 5 T load capacity.
Roll-forms or presses the tile profile from the flat strip.
Cuts to length; G12 hardened blade, ±1 mm tolerance.
Airless spray of water-based acrylic bonding layer.
Applies sintered color sand; hopper fed by elevator.
Air-knife evens the sand and recovers the surplus.
Infrared oven, 0–160 °C, rock-wool insulated.
Sprays the protective acrylic over-glaze layer.
Second infrared oven; inline auto coding.
Collects and stacks finished tiles for packing.
Close-ups from our own line — the rollers, drives, spray heads and control gear that run every shift.
Cross-verified equipment data is shown below. Line-level figures that vary by configuration — throughput, total installed power, footprint, crew and shipping volume — are confirmed on the factory spec sheet per order; we mark those TBD rather than publish a guessed number.
| Line composition | Decoiler → roll-form/press → hydraulic cut → base-glue → stone coating → sand blow/recycle → primary curing → top-glue → secondary curing → stacking |
|---|---|
| Feed material | Aluminum-zinc (Al-Zn / Galvalume) steel coil; galvanized / pre-painted also run |
| Feed coil width | 1250 mm |
| Steel thickness | 0.3–0.7 mm (source ranges vary — confirm on factory spec sheet) |
| Forming rollers | 45# steel rolls, gear-driven; shaft Ø85 mm, 45# steel |
| Cutting | Hydraulic cutter, G12 hardened blade (HRC 60–62), tolerance ±1 mm |
| Curing ovens | Infrared, temperature 0–160 °C; rock-wool insulated (100 mm sandwich panel, 100 kg/m³) |
| Coating consumables | Sintered color sand + water-based acrylic binder + weather-grade acrylic over-glaze |
| Control | Full-automatic PLC + variable-frequency drive; DELTA touch-screen HMI; servo spraying |
| Power supply | 380 V, 3-phase, 50–60 Hz |
| Air supply | 0.6–1.0 MPa compressed air |
| Total installed power | TBD — per configuration (curing ovens dominate; confirm on spec sheet) |
| Throughput | TBD — stated per configuration on factory spec sheet |
| Tile profiles produced | Multiple profiles per line (exact count & roll-change method per spec sheet) |
| Line length / footprint | TBD — curing section alone spans tens of metres; layout drawing per order |
| Crew required | TBD — per factory spec sheet |
| Shipping (40HQ count) | TBD — confirmed at order |
Component materials and control specs above are cross-verified. Line-level performance and logistics are confirmed on the factory spec sheet for your target profiles, throughput and site power — ask for it with your enquiry.
What you get from buying capital equipment from an actual manufacturer, not just a machine trader.
The line type is proven in our daily tile production — not a spec-sheet promise.
We train your team on the tile-making know-how — glue, sand, curing — not only machine operation.
Delivery, on-site installation and commissioning to first good tile.
Sintered sand, acrylic binder and over-glaze specified — source locally or through us.
Profiles, throughput and automation level tailored to your market and budget.
Wear parts and remote support after commissioning.
After base-glue and sintered color sand are applied, the tiles pass through infrared curing ovens (0–160 °C) insulated with 100 mm rock-wool panel, then a protective over-glaze and second cure. Finished tiles are collected and stacked ready to pack — all in one continuous, PLC-controlled flow.
Capital equipment for anyone entering or scaling stone-coated tile production.
Turnkey line + training to launch a stone-coated tile plant.
Make tiles in-market instead of importing finished goods.
Add capacity or new profiles with a proven line.
We configure the line to your market, then get you producing — equipment plus the know-how to run it.
Real photographs of the stone-coating production line running in our own factory — forming and pressing sections, curing ovens and finished-tile detail. Click any photo to enlarge.
Full factory spec sheet, layout drawing and turnkey quote — tailored to your profiles and throughput. Reply within 24 h on request.